Iyini Imishini Yokudlulisa Embonini Ehlanganisiwe?
Ukudlulisa okokusebenza kuhambisa impahla ngomzila ochaziwe ukusuka endaweni yokulayisha kuya endaweni yokukhipha. Embonini ehlanganisiwe, ithwala amatshe axegayo, amatshe nesihlabathi phakathi kwama-crusher, izikrini, izindawo zokugcina kanye nezindawo zokulayisha. I-conveyor yebhande yenza lo msebenzi ngebhande elihambayo, eliqhubekayo elisekela izinto ngesikhathi sohambo.
Ukudlulisa okuphelele kuhlanganisa ukwamukela okokusebenza, ukukuthwala ngendlela nokukuletha kumathuluzi angamukela ukusakaza. Ukulandela leyo ndlela kuchaza ukuthi izithuthi zebhande zisebenza kanjani, lapho zingena khona kumjikelezo wokuchoboza nokuhlola, nokuthi kungani izinga lokugeleza lidinga kokubili izimo zempahla nokusebenza ukuze zibe nenjongo.
Kwenziwani Izinsiza Zokuhambisa Embonini Ehlanganisiwe?
Umugqa wokukhiqiza ohlanganisiwe uqukethe imisebenzi eminingana eyahlukene. I-crusher inciphisa usayizi wezinhlayiyana. Isikrini sihlukanisa okuphakelayo okuwumphumela kube ukusakaza kokukhishwayo. Okokusebenza kokudlulisa kuxhuma le misebenzi ngokuthutha umfudlana ngamunye ukuya endaweni yawo elandelayo.
Imishini yokudlulisa impahla ngobuningi iphatha izinhlayiya eziningi ezixegayo ndawonye njengomfudlana oqhubekayo noma ophakathi. Imisebenzi yayo iyashintsha ngokusebenzisa isitshalo. Umthumeli wempahla othola itshe elisanda kuchotshozwa uphatha ukusatshalaliswa kosayizi wezinhlayiyana ohlukile kusukela kwesinye esiphethe isihlabathi esisikrini, nanoma zombili zingezayini wokukhiqiza ofanayo.
Ngakho-ke indima yomthumeli wempahla ihlanganisa umsuka wayo nendawo oya kuyo. "Ukukhishwa kwe-crusher kuya kokuphakelayo kwesikrini" kukhomba uxhumo lwenqubo olusebenzisekayo: ichaza ukuthi iyiphi impahla efikayo, ikuphi ukusebenza komfula oyitholayo kanye nokuthi ukudlulisa okokucutshungulwa phambili, ukubuyisela noma umzila womkhiqizo oqediwe.
Amaconveyor okudlulisa axhuma izigaba zenqubo, kuyilapho amalungiselelo asemhlabeni angathwala impahla phezu kwemizila ende. Ibanga nokushintsha kwesakhiwo, kodwa umsebenzi omaphakathi uhlala uhambisa ukusakazwa kwezinto ezibonakalayo phakathi kwezindawo.
I-Belt Conveyor Ihambisa Kanjani Impahla Eyinqwaba?
I-Carrying Run kanye ne-Return Run
I-conveyor yebhande isebenzisa ibhande elingapheli elihlelwe eduze kwama-pulleys. Izinto ezibonakalayo zingena ekugijimeni okuthwalayo, zihamba ngebhande elihambayo futhi zishiya ekuphumeni. Ibhande elingalayishiwe libe selilandela ukubuyisela emuva ngasekugcineni kokulayisha, liqedele umjikelezo.
Ku-conveyor ye-aggregate evamile, amavila athwele asekela ibhande ngendlela esiza ukuqukatha okuxekethile. Amavila abuyayo asekela ibhande lapho libuya. Ukugijima kokubuya kwebhande kuyingxenye ye-loop yemishini yokuthutha; akufanele kudidaniswe ne-conveyor ehlukile ephethe itshe elibuyisela ku-crusher.
Shayela, amaPulleys, ama-Idlers kanye ne-Take-up
Iyunithi yokushayela inikeza amandla ku-pulley yokushayela. Ukuxhumana phakathi kwe-pulley nebhande kudlulisa amandla anyakazisa ibhande. Amavila ahlinzeka ngosekelo lokugingqika emzileni; abawenzi umsebenzi oyinhloko we-drive pulley powered.
Izingxenye eziyinhloko zemishini yokudlulisa ibhande zisebenza ndawonye ngale ndlela elandelayo:
| Isakhi | Umsebenzi ohlelweni lokudlulisa |
|---|---|
| Ibhande lokuthutha | Inikeza indawo ehambayo ethwala impahla |
| Iyunithi yemoto neyokushayela | Nikeza amandla emishini adingekayo ukuze uhambise ibhande nomthwalo walo |
| Shayela i-pulley | Idlulisela amandla okushayela ebhandeni ngokuthintana nendawo yalo |
| Ama-pulleys we-terminal kanye ne-goba | Qondisa ibhande emaphethelweni noma ezinye izinguquko endleleni yalo |
| Ukuthwala nokubuya amavila | Sekela izingxenye zebhande ezilayishiwe nezibuyayo |
| Idivayisi yokuthatha noma ecindezelayo | Igcina ukushuba kwesimo sokusebenza esidingwa ukuhlelwa komthumeli |
| Uhlaka olusekelayo | Iphethe izingxenye ezindaweni zazo ezihleliwe endleleni |
Ukungezwani okusebenzayo kufanele kuhambisane nomklamo: ukukhuphula ngaphandle kokucabangela ibhande, ama-pulleys kanye nesakhiwo akuyona indlela evamile yokwandisa umthamo wokudlulisa.
I Ibhande le-RION conveyor ububanzi buhlanganisa i-B500, B650, B800, B1000, B1200, B1400, B1600, B1800, B2000 ne-B2200, enohlobo lwegalari nohlobo oluvulekile lwezakhiwo.
Asetshenziswa kuphi Ama-Conveyors Eseketheni Lokuchotshozwa Nokuhlola?
Ukudluliswa Kwezinqubo, Izinto Zokubuyisela kanye Nezitokwe Zomkhiqizo
Cabanga ngomjikelezo wokucatshangelwa lapho itshe elichotshoziwe lihamba khona liye esikrinini, okuphumayo okukodwa kubuya ukuze kuchotshozwe okwengeziwe, futhi okunye okuphumayo kuyahamba ukuze kuhlukaniswe izinqwaba zomkhiqizo. I-conveyor ngayinye ithwala umfudlana othile, ngakho-ke indawo yaso kusekethe ichaza umsebenzi wayo.
| Iphuzu lokuqala | Indawo oya kuyo | Ukusakaza okubalulekile | Umsebenzi wokudlulisa |
|---|---|---|---|
| Ukukhishwa kwe-crusher | Iphoyinti lokuphakelayo kwesikrini | Izinto ezichotshoziwe ezilindele ukuhlukaniswa | Xhuma izigaba zokunciphisa nokuhlola. |
| Ukukhishwa kwesikrini okukhethiwe | Okunye ukuchotshozwa kwesiteji | Okubalulekile kwabelwe ukuncishiswa okwengeziwe | Qedela umzila wokubuyela endaweni evaliwe. |
| Ukukhishwa kwesikrini somkhiqizo | Isitoko esikhethiwe noma umgqomo | Umkhiqizo ohlanganisiwe ohlukanisiwe | Gcina lowo mkhiqizo kumzila wawo wokulondoloza ohlosiwe. |
| Ukukhishwa kwesitoreji | Indawo yokulayisha noma esinye isigaba sesitshalo | Izinto ezikhishelwe umsebenzi olandelayo | Dlulisela ukusakaza okukhishiwe endaweni yakhona. |
Ezinye izitshalo zisebenzisa isekethe evulekile ngaphandle komzila wokubuyisela emuva. Abanye bahlukanisa izinto phakathi kwezigaba eziningi noma bahlanganise imifudlana lapho inqubo idinga khona.
Isikrini sidala imifudlana yokukhipha, futhi ukuhlelwa komthumeli kunquma ukuthi bahamba kuphi. Ngokwesibonelo, izikrini ezidlidlizayo zokulinganisa ngokuhlanganisiwe ingaxhuma emigwaqweni yokudlulisa umkhiqizo kanye ne-crusher-return. Ukuhlelwa komkhiqizo kuvela ohlelweni lokuchotshozwa nokuhlolwa; umthumeli ube eseqondisa lokho kusakazwa esitokisini sakhe esabelwe.
Imisebenzi Yokuphakelayo kanye Neyokuthutha
Isiphakeli sihlinzeka ngezinto ezisetshenziswayo zokwamukela ngenani elifanele inqubo. I-conveyor inikeza umzila wezokuthutha. Le misebenzi ingagqagqana: okokuphakela ibhande kusebenzisa ibhande elinyakazayo ukuze kuthunyelwe okulawulwayo, futhi amanye amasistimu asekelwe ngamabhande aphinda alinganise noma alawule ukugeleza lapho ehlonyiselwe leyo njongo.
Ukuze uthole indlela yokudla ehlukile, ama-RION iziphakeli ezidlidlizayo zokuphakelwa kwezitshalo okulawulwayo sebenzisa i-trough kanye ne-excitation ilungiselelo ukuhambisa impahla ku-crusher noma esinye isigaba sokwamukela. Lokhu kukhombisa ukuthi kungani okokusebenza kufanele kuqondwe ngazo zombili izindlela kanye nomsebenzi owabelwe. Isidluliseli sokudlulisa esithola okuphumayo kwesiphakeli asenzi ngokuzenzakalelayo umsebenzi wokulawula ofanayo.
Kungani Ububanzi Bebhande Lodwa Bungakwazi Ukuchaza Umthamo Wesithuthi?
Ukugeleza Kwevolumu kanye Nokuminyana Kwenqwaba
Ukugeleza kwevolumu kuchaza ukuthi singakanani isikhala esithathwa yiyunithi yesikhathi. Ukugeleza okukhulu kuchaza ukuthi kudlula isisindo esingakanani ngeyunithi yesikhathi. Ubudlelwano buyi:
Ukugeleza kwenqwaba (t/h) = ukugeleza kwevolumu (m³/h) × ukuminyana kwenqwaba (t/m³)
Lapha, t kusho ithoni yemethrikhi, ilingana ne-1,000 kg. Ukuminyana kufanele kube ukuminyana ngobuningi, okuhlobene nesisindo somthamo wento exegayo, okuhlanganisa nezikhala phakathi kwezinhlayiya. Ukuminyana kweminerali eqinile ngokwayo iyinani elihlukile.
Cabangela izibalo ezimbili ezicatshangelwayo kuphela:
| Ukugeleza kwevolumu okucatshangwayo | Ukuminyana kwenqwaba okucatshangelwayo | Ukugeleza kwesisindo esibaliwe |
|---|---|---|
| 250 m³/h | 1.6 t/m³ | 400 t/h |
| 250 m³/h | 1.2 t/m³ | 300 t/h |
Ngokugeleza kwevolumu efanayo okungu-250 m³/h, ukuminyana kwenqwaba ephakeme kunikeza ukugeleza kwesisindo okuphezulu ngoba cubic meter ngayinye iqukethe isisindo esiningi. Lezi zibalo ziguqula ukugeleza kwevolumu kube ukugeleza okukhulu; isilinganiso somthamo sidinga nezimo zokulayisha, isivinini kanye nokuklama komthumeli. Uma ukulayisha kushintsha ngezinto, ukugeleza kwevolumu nakho kuyashintsha.
Isivinini sebhande, ukulayisha kanye nezimo zomzila
Ububanzi bebhande bunomthelela esikhaleni esitholakalayo sokuthwala impahla, kodwa isivinini sangempela esilayishiwe esiphambanayo kanye nesivinini sebhande nakho kuthinta ukugeleza kwevolumu. Ukuchazwa kochungechunge ngokwalo akukwazi ukuchaza lezi zimo zokusebenza. Usayizi wezinhlayiya, iphethini yokulayisha kanye nokuma kwebhande kuthonya indlela leso sikhala esisetshenziswa ngayo.
Umzila wengeza ezinye izimo. Ukudluliselwa okuthambekele, ukugijima isikhathi eside kanye nokuphakama okuhlukile kokukhipha kudinga ukucatshangelwa kwelungiselelo eliphelele lokudlulisa. Okokusebenza kokwamukela kumele nakho kuhambisane nokusakaza okulethiwe. Ukuguqulwa kokugeleza kwenqwaba akukwazi ukuthola ukuthi idrayivu, ibhande nokuhlelwa kwesakhiwo kuwufanele yini lowo msebenzi. Ulwazi lokukhetha umthumeli we-RION ngokufanayo luxhumanisa ukuhlolwa kwamandla nezinto ezibonakalayo, isivinini, ukuthambekela kanye nezimo zomzila.
Kuyasiza nokuhlukanisa ukugeleza kwangempela kusuka umthamo olinganiselwe. Ukugeleza kwangempela kuchaza okokusebenza okudlulayo ngesikhathi esishiwo. Isibalo somthamo sichaza ikhono lempahla ngaphansi kwezimo ezithile. Ukugeleza kwehora okumaphakathi kungafihla izikhathi ezimfushane zokulayisha okusindayo, ngakho-ke isisekelo sesikhathi sokusebenza sibalulekile uma kuqhathaniswa kokubili.
Kungani Amaphuzu Okulayisha Nokukhipha Ebalulekile?
Indlela Impahla Engena Futhi Ishiya Ngayo Ibhande
Indawo yokulayisha ihlanganisa ukunyakaza okubili okuhlukene: impahla engenayo ilandela i-chute noma ukuphuma komfula, kuyilapho ibhande elitholayo lihamba ngomzila walo. Izikhombisi-ndlela zabo, izikhundla ezihambisanayo kanye nomehluko wokuphakama kunquma ukuthi impahla ifinyelela kanjani endaweni yokuthwala.
Izinto ezingena phakathi nendawo zingasatshalaliswa eduze kwendlela yokuphatha okuhloswe ngayo ibhande. Umfudlana ofika kakhulu ohlangothini olulodwa ubeka umthwalo ohlukile ebhandeni nosekelo lwawo. Indawo yokulayisha nayo idinga ukusekela ibhande elitholayo futhi iqukethe izinhlayiya ezikhululekile njengoba zihlala emthwalweni ohambayo.
Martin Engineering's Layisha Impahla Yakho Kahle ichaza ukulungiselela ibhande ukuze lilayishwe, okuhlanganisa ukuzinzisa nokubeka phakathi indlela yalo, ukwakha iphrofayili yokuthwala nokuvala indawo yomthwalo. Le migomo ichaza ukuthi kungani ibhande elihambayo lilodwa liyingxenye yesixhumi esibonakalayo esisebenzayo sokudlulisa impahla.
Lapho kukhishwa, umbuzo uyahlehla: uzofika kuphi umfudlana oshiyayo? I-chute eyamukelayo, isikrini, isihambisi noma indawo yokugcina kufanele imiswe kulokho kusakaza futhi ikwazi ukukwamukela. Ukudlulisela esikrinini, ngokwesibonelo, kudinga ukuvumelanisa nokuhlelwa kwaso okuphakelayo ukuze okokusebenza okulethiwe kusatshalaliswe endaweni yokuhlola ehlosiwe.
Ukufanisa I-Conveyor Nezisetshenziswa Zokuthola
Ukudluliswa okungokomfanekiso kokuchotshozwa kwesikrini kuletha lobu budlelwano ndawonye. Ukukhishwa kwe-crusher kusungula uxhumano olukhuphuka nomfula, isidluliseli sithwala lokho okukhiphayo ngebanga elidingekayo kanye nokuphakama, futhi ukuhlelwa kokuphakelayo kwesikrini kuchaza isixhumi esibonakalayo sokwamukela. Ukuqonda ingxenye eyodwa kudinga ukuqonda lokhu kuxhumana okuseduze.
Izincazelo ezine zenza umsebenzi ucace:
- Umzila: izindawo zokulayisha nokukhipha, ibanga lokudlulisa kanye noshintsho lokuphakama.
- Okubalulekile: usayizi wezinhlayiyana, ukuminyana ngobuningi kanye nesimo somswakama.
- Ukugeleza: izinga lokusebenza langempela neziqongo ezilindelekile.
- Impahla yokwamukela: umshini olandelayo, i-chute, indawo yokugcina noma indawo yokulayisha.
Ndawonye, bachaza ukuthi yini umthuthi okufanele ayithuthe nokuthi ukudlulisa kufanele kungene kanjani ohlelweni.
Ngephrojekthi ehlanganisiwe, unga xoxa ngesakhiwo sakho sokudlulisa impahla ne-RION ngokusebenzisa lezo zincazelo ezine. Banikeza ukuxhumana okusebenzayo phakathi kwesimiso esiyisisekelo sokudlulisa kanye nemibandela yolayini wokukhiqiza.